How to make the Hanger Lamp
Step 1. Find your materials:
- Drinks can (500ml is best as it long and has a large diameter)
- Wire coat hanger
- Length of 2-core wire (2 metres is a good length)
- Standard Plug
- Pendant Bulb holder (the type used on ceiling lights)
- Small energy efficient bulb
Step 2. Gather your tools:
- Permanent marker
- Scissors
- Wet & Dry abrasive paper (320 grade)
- 2mm drill bit
- 30mm hole cutter
- Hacksaw, Band saw or Stanley knife
- Mole grips
- Pliers
Step 3. Drink the contents of the can (if your can is full) and rinse it, this will stop you getting your work surface sticky when you begin to cut the can.
Step 4. Print the can
template and cut around the bold outer lines.
Step 5. Take your template and affix it to the can, then draw around the edge of the template to mark the can. (I usually just wet the paper and dry off the areas of the can immediately surrounding the template, this saves glue and you don't have to wait for it to set!)
Step 6. Remove the template and drill a small hole in the centre of the can's base. For this you will need either a pillar drill or a friend that trusts you enough to hold the can whilst you drill. Once the small pilot hole is drilled it is safe to drill the larger hole to fit the bulb holder. Following the pilot hole use the hole cutter to SLOWLY cut the larger hole.
Step 7. Cut the top of the can off using a hacksaw, Stanley knife or, if you have one, band saw.
Step 8. Using the scissors, cut around the line marked earlier with the template. The corners can be tricky so avoid them in the first cut and remove the bulk first.
Step 9. Clean up the cut edges of the can using the Wet & Dry paper, you will get a better result if the paper is wet but not soggy. Ensure you remove any burrs (sharp, spiky bits), the best method is to sand parallel to the edge of the metal then lightly sand round each side of the edge at a 45 degree angle.
Let the can dry fully before attempting step 14.
Step 10. Bend the hanger into shape, for best results follow this order:
- Bend the hook into a smaller circle around the bulb holder. This is easiest using the mole grips and pliers
- Bend the base of the hanger in the middle to about 90 degrees, the end result will be less than 90 as it will spring back but this is desired
- Bend the base of the hook (just below the twist) away from the apex of the bend made before
Step 11. Connect the wire to the bulb holder and plug.
Step 12. Remove the top of the bulb holder (domed part) and push the thread through the hanger's hook and replace the top. Form a loop in the wire behind the holder and press into the slot in the hanger beneath the twist. Attach the bulb, place the lamp on the table and adjust the bend below the twist until it stands on its own.
Step 13. Remove the bulb, unscrew the bottom of the bulb holder (cone shaped part) and push the exposed thread through the hole in the base of the can, replace the bottom of the bulb holder and bulb.
Step 14. Turn on the power and VOILA!! You have made your hanger lamp!